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    HP-5000 Separator

    The HP-5000 is a heavy-duty 3-phase separator engineered for extreme wellhead conditions and high-capacity offshore processing. Designed to efficiently separate oil, gas, and water streams under pressures up to 3,000 PSI.

    Product view
    ASME U-Stamp Certified
    Key Features

    Engineered for Performance

    • High-efficiency demisting internals for <0.1 US gal/MMSCF liquid carryover
    • Clad-steel construction options for highly sour (H2S) service
    • Integrated vortex breakers and weir plates
    • Fully automated level and pressure control instrumentation packages available
    Deep Dive

    Technical Overview

    Designed for primary separation in upstream oil and gas facilities, the HP-5000 series handles high gas-oil ratios (GOR) and fluctuating flow regimes with exceptional stability. The internal configuration utilises a proprietary inlet diverter to absorb momentum and initiate bulk phase separation.

    The gravity settling section is sized to provide adequate residence time for water-oil separation, while the gas gravity section features a high-capacity mist extractor to ensure dry gas export.

    Every vessel is fabricated in our ASME-certified facility and undergoes strict NDT, including 100% radiography on all pressure-retaining welds and extensive hydrostatic testing prior to dispatch.

    Data

    Technical Specifications

    Operating PressureUp to 3,000 PSI (207 bar)
    Design Temperature-46°C to +350°C
    Vessel Diameter1,500mm to 3,500mm
    Material of ConstructionSA-516 Gr.70 N, Duplex SS 2205
    Corrosion Allowance3mm to 6mm
    Code ComplianceASME VIII Div.1, U-Stamp
    Dry WeightApprox. 18,500 kg
    Use Cases

    Industry Applications

    Upstream Oil & Gas

    Wellhead fluid separation and initial processing.

    Offshore Platforms

    Space-constrained, high-capacity 3-phase separation.

    Petrochemical

    Heavy phase liquid removal and gas scrubbing.

    Would You Like To Start A Project With Us?

    For more information send an email to sales@bswengineering.com. Our experts are ready to design the perfect solution for your needs.